Vienna microcontroller fried

Diskutiere Vienna microcontroller fried im English Section Forum im Bereich *** Allgemein***; Hi, I have a Saeco Vienna which unfortunately is broken after the the microcontroller was fried during at the end of the grinding phase with...
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  • Vienna microcontroller fried Beitrag #1
H
henjo
Teetrinker
Dabei seit
07.08.2011
Beiträge
2
Hi,

I have a Saeco Vienna which unfortunately is broken after the the microcontroller was fried during at the end of the grinding phase with the electromagnet that releases the grounds into the brewing group.

I ordered 2 new microcontroller replacementboards. Since I couldn't see any damages or burnt components I tried one of the controllers.

But unfortunately whatever killed the old microcontroller killed the new
one. It was good I ordered two of them, but before trying the next one
I want to be sure what is killing it.

What happened was that it started all fine and made the cleaning cycle
of the brewing group and I tried the water purge program by pressing
and holding the steam button and it worked fine. But when I started a
normal brewing the grinder started and ground for some time and then
it stopped. The electromagnet that controls the release of the
coffeegrounds into the brewing group was never activated.

And when I measured on the broken controller I got a new 1ohm short
between pin 28 and 14. But the protection diodes on the other inputs
of the circuit seemed to be ok. So I suspect that it was a surge on
the supply that killed it.

The problem is that all triacs and everything else seem to work. I
took the advice in the instruction to replace the electrolytic caps at
the input of the voltage regulator. I even measured the ripple at the
input of the 7805 before and after the new cap but it was the same,
about 1.7V p-p so I doubt this will help.

I have also tried to activate the grinder and the electromagnet
manually without microcontroller and measured on all 28 pins of the microcontroller with an
oscilloscope and it was a high frequency disturbance about 0.5V
peak on some of the pins and especially the 5V when running both the electromagnet and grinder.

I have discussed the topic with dicofema and they forwarded the questions to hmilbradt.
And he was kind to answer and suggested this:
> "The CPU was lynched after a short time during milling. My guess is a
> rollover on the JP14-signal lines under the 4Ohm7 resistance."
>
> Try to search for this Problem.

When I looked under the 4.7ohm resistor it looked like burnt varnish under the inductor and I had some resistance between the inductor and JP14 but it was about 5Mohm which shouldn't be that dangerous. But after removing the burnt varnish I didn't have that megaohm contact anymore at least.

I cannot think of anything more I can try to be sure my last microcontroller will share the same fate as the rest.

Best regards,

Henrik
 
  • Vienna microcontroller fried Beitrag #2
hmilbradt
hmilbradt
Super-Mod
Dabei seit
03.01.2005
Beiträge
27.089
Hi,

The picture shows the problem you have encountered ....... SaecoSteuerplatineViennaalleine .....
R14 was killed because there was a voltage crossover .... 200 VDC of the grinder to the 5 VDC signal line of the valve .... X_8574d1281157603-krups-palatino-905-hwd_vienna-markup - Kopie_a_
When I looked under the 4.7ohm resistor it looked like burnt varnish under the inductor and I had some resistance between the inductor and JP14 but it was about 5Mohm which shouldn't be that dangerous.
The 5 MOhm resistance, you have found, does not prevent a slow buildup of the 200 VDC on the signal line, but it limits a current flow into the analog port of the microprocessor thus preventing the burning of the resistor. This is a static view of the problem.
With mains connected to the board and operating the grinder there is a high possibility that the creation auf an electric arc at the same position decreases the resistance ....
the high temperature of a strong electric arc may even burn the board. ..... Platine[2] .... and the overvoltage/current will kill the microprocessor.

I suggest a carefull seach for a water leak. Dust buildup and moisture on the board could be the primary reason of the fault.

regards
Harry
 
  • Vienna microcontroller fried Beitrag #3
H
henjo
Teetrinker
Dabei seit
07.08.2011
Beiträge
2
It works!!

Hi Harry,

Thanks again for the advice. It must be as you said, a dynamic effect. Now with the very slightly burnt varnish removed it works with the second controller :).

I don't understand why the PCB designer decided to draw high voltage lines so close to sensitive low-voltage ones though.

Best regards,

Henrik
 
  • Vienna microcontroller fried Beitrag #4
hmilbradt
hmilbradt
Super-Mod
Dabei seit
03.01.2005
Beiträge
27.089
I don't understand why the PCB designer decided to draw high voltage lines so close to sensitive low-voltage ones though.

Hi,

Thank you for the Feedback.

The line routing of a board layout is computer controlled. The program is based on ideal conditions, negative environment conditions .... variables of possible dust buildup and moisture .... are missing. There is no way to forecast them with the required certainty.

regards
Harry
 
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Vienna microcontroller fried

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